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06 AUG 2026 · THE MOBILITY HOUSE NORTH AMERICA JOINS POWERFLEX · FLEET CHARGING MEETS ONSITE ENERGY

COMPANY / CLEAN TECHNOLOGYTHE ENERGY ISSUE · 01

PowerFlex knows
your car can wait

A Caltech parking garage supplied the clue: a parked car has time to spare. PowerFlex turned that time into a business connecting EV chargers, solar panels, and batteries - with fewer expensive demands on the grid.

A car parked at work can be an oddly patient machine. Its driver may need enough charge to get home, but the car has the entire working day to acquire it. Treat every arrival as an emergency, however, and the parking lot starts asking for an expensive amount of electricity. PowerFlex grew out of the observation that a departure time can be as useful as a bigger electrical connection.

THE QUICK READ
  • PowerFlex builds and manages solar, batteries, EV charging, and microgrids for organizations.
  • Its adaptive charging software shares available power according to site limits and vehicle needs.
  • DHL, Caltech, and the Port of San Diego show three versions of the business: fleet readiness, campus charging, and backup power.

The company occupies an interesting patch of the energy market. It is a project developer and builder with a software business running through it. A warehouse roof, a delivery depot, and a battery enclosure may look like separate purchases. PowerFlex wants them managed as parts of the same electricity problem. The appeal is practical: lower operating costs, usable charging capacity, and a clearer view of what the equipment is doing.

A parking space is also a timetable

The early experiment was at Caltech. Professor Steven H. Low’s research group developed an Adaptive Charging Network, first deployed on campus in 2016. George Lee and Low co-founded the PowerFlex Systems business that followed. Caltech dates its commercial launch to 2017. The garage supplied something a presentation cannot: actual cars, actual arrival times, and actual equipment to control.

“At first glance, the solution seems simple; how hard can it be to install a couple of plugs?”Zachary Lee, Caltech’s Adaptive Charging Network explainer, 2019

The difficulty lies upstream. Installing many plugs can require changes to panels, transformers, or the utility connection. Unmanaged charging also concentrates demand when drivers arrive together. Caltech’s explanation made the alternative accessible: collect energy needs and departure times, then distribute charging across the available hours. A driver gets a place to plug in; the system gets room to schedule.

EV charging installation at Caltech, where adaptive charging research began
THE GARAGE HAD A SIDE HUSTLE. Caltech’s charging installation became a working laboratory for the cars that spend their day waiting. Photograph: PowerFlex.

PowerFlex’s current Caltech case study describes 211 Level 2 chargers and six DC fast chargers across campus. The distinction between charger count and electrical capacity is the heart of the story. More places to connect need not mean every connected vehicle receives maximum power simultaneously. Drivers’ deadlines and the site’s limits determine how much flexibility remains.

The laboratory meets the loading dock

A delivery depot makes this idea less leisurely. A van that misses its route is a business problem, however agreeable its electricity bill. PowerFlex’s DHL case study describes 738 Level 2 chargers across 25 U.S. sites. The software balances charging within the available power limit; the company says the arrangement permits twice as many chargers as unmanaged charging using the same infrastructure.

Its Fleet+ dashboard connects charging information with telematics: battery state of charge, vehicle location, schedule, estimated range, and route information. For the operator, those details give a charging session a purpose. A vehicle due out early and a vehicle staying longer represent different demands on the depot, even when they use identical plugs.

This is why PowerFlex sells to fleet managers, facility teams, and property owners rather than relying solely on the driver at the cable. The buyer has to reconcile electricity capacity with a daily operation. Campuses, municipalities, healthcare facilities, industrial sites, and commercial properties face different schedules, but the same question appears: how much energy is needed, and by when?

Solar needs somewhere useful to go

EDF Renewables acquired PowerFlex Systems in 2019. In 2021, it completed the acquisition of EnterSolar and brought its onsite offerings together under PowerFlex. That history helps explain the breadth of the current company. The charging algorithm acquired colleagues: solar development, batteries, construction, and microgrid engineering.

FROM GARAGE TO ENERGY PORTFOLIO
  1. 2016Caltech charging testbed
  2. 2019EDF acquisition
  3. 2021Onsite businesses combined
  4. 2026Transit and school-bus expertise added

PowerFlex X, introduced in 2022, monitors and coordinates the equipment. It combines energy management, charger management, data acquisition, and distributed-resource control. Edge hardware connects the physical system; cloud software supplies the operating view. The platform also offers public APIs for integrations and reporting across more than 50 data fields.

A worker in a safety vest uses a laptop displaying the PowerFlex X energy dashboard
THE CONTROL ROOM FITS ON A LAPTOP. PowerFlex X brings the site’s solar, storage, and charging activity into one view. Product photograph: PowerFlex.

The useful difference is the scope of the decision. Solar output, battery charging, vehicle demand, and building consumption all affect what happens at the utility meter. Managing each asset independently can miss the interaction. PowerFlex’s proposition is to coordinate them. A customer can buy separate solar contractors, charging providers, and energy software; PowerFlex offers project delivery and ongoing management together. That is its competitive position, rather than a promise that every customer needs the entire package.

The owner of the roof need not own the panels

The commercial model has several doors. PowerFlex develops projects, provides engineering, procurement, and construction, and offers monitoring, maintenance, software, and asset management. Customers can own equipment or use arrangements such as loans, leases, and power purchase agreements. Property owners can also earn lease income by hosting solar projects. The right arrangement changes who pays upfront and who carries the long-term obligations.

Consider the Poland Spring bottling facility in Hollis, Maine. In February 2026, Primo Brands, Onyx Renewables, and PowerFlex announced energization of a 13-MW DC ground-mounted array. PowerFlex developed, engineered, and constructed it. Onyx finances, owns, and operates it under a long-term power purchase agreement. The system is expected to produce more than 18 million kilowatt-hours annually, with most output consumed onsite.

That division of labor makes the business easier to understand. The factory buys electricity under an agreement; another company owns the generating asset; PowerFlex supplies the development and construction expertise. A clean-energy project is also a contract about ownership, risk, and time. The hardware is the photogenic part.

A blackout has a different balance sheet

At the Port of San Diego’s Tenth Avenue Marine Terminal, PowerFlex installed 756 kW of solar and a 700-kW battery with 2.4 MWh of storage, integrated into a microgrid. During ordinary operations, the assets reduce grid purchases. During an outage, the microgrid can disconnect safely and support designated terminal operations. PowerFlex projects more than $3.2 million in energy savings over 20 years.

756kW

Solar generating capacity

2.4MWh

Battery energy capacity

$3.2million

Projected 20-year energy savings

The budget deserves equal billing. A public Port planning document dated June 2018 put the anticipated wider resiliency project at about $9.6 million and proposed a $5.4 million capital budget for its microgrid infrastructure component. Those are planning figures with different scopes, rather than a final PowerFlex invoice. They show why projected electricity savings alone do not describe the entire investment: the project also sought resilience, electrification, and a replicable demonstration.

Solar panels by themselves do not provide this outage behavior. Conventional grid-connected solar shuts down when the utility supply fails. Keeping selected loads running requires the controls, switching, storage, and engineering for safe island operation. Resilience is a design requirement with an equipment budget attached.

The algorithm still has to meet the car

The early bottleneck was electrical capacity and its cost. The research also encountered less tidy obstacles: uneven loading across three electrical phases, batteries that did not follow idealized charging curves, and chargers accepting discrete control settings. A published Adaptive Charging Network study describes these practical constraints. The implementation lesson is to measure the physical system, then build the schedule around what it can actually deliver.

There is a limit to the bargain. A depot whose vehicles all require large amounts of energy in a short window may still need more capacity. Adaptive charging redistributes available power over time; it cannot manufacture extra energy. Caltech’s own explanation acknowledges slower charging. Longer parking periods make that compromise easier. Short dwell times and demanding deadlines make the engineering harder.

A reader planning a project can copy the sequence: gather interval electricity data, record vehicle arrivals and departures, identify essential loads, and model the operating schedule before sizing equipment. Then compare financing and maintenance terms alongside installation cost. A small upfront bill under a financing agreement is a different proposition from owning the system outright.

Now the bus depot is on the map

PowerFlex’s December 2022 funding announcement described a $100 million minority investment from Manulife Investment Management. EDF retained majority ownership in that transaction. The money was intended for PowerFlex X and further deployment; Manulife also acquired operating assets to underpin a financing vehicle for future projects. Software growth and infrastructure finance were being pursued together.

In August 2026, PowerFlex announced the acquisition of The Mobility House North America through a share exchange. The Mobility House became a minority shareholder. The combination adds transit and school-bus expertise, including bidirectional charging capabilities. The companies said their software platforms would be integrated over time; the announcement should not be mistaken for a completed software migration.

The same year brought more than 5,000 fleet chargers onboarded onto Hubject’s Plug&Charge service and the addition of Alpitronic’s HYC400 fast charger to the network. These changes extend the business from allocating electricity to making equipment, vehicles, and operating systems cooperate. PowerFlex’s public values include safety, accountability, transparency, and good sense. That last phrase suits the original garage experiment: before buying more power, find out whether the cars can wait.