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Company / The material world

Huntsman makes the things inside the things

The company that began with plastic packaging now supplies the chemistry behind insulation, aircraft composites and EV battery protection. Its next wager is that clever materials need a stronger grip on raw materials.

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Consider the time it takes a resin to cure. In 2016, Huntsman described an epoxy system already used in BMW’s i-series manufacturing: roughly two minutes and thirty seconds for a production cycle. Its new chemistry, paired with a different compression-molding process, could bring the press cycle down to one minute. For a driver, this is an obscure detail. For the person running the press, it is the story.

The quick read
  • Huntsman sells the chemistry manufacturers build into other products.
  • Its useful trick: fit the material to the customer’s production problem.
  • Weak demand still hurts. A proposed Olin merger aims to improve the underlying economics.

The minute that matters

The interesting feature was the combination. Huntsman did not simply announce a faster liquid. It paired rapid-curing ARALDITE chemistry with a process that removed the need for high-pressure injection and, in many cases, a bonded fiber preform. The material and the machinery had been considered together. That is a useful way to understand a company whose work usually disappears inside somebody else’s product.

A sandwich box gets a longer life

Huntsman’s original job was easier to picture. Jon M. Huntsman founded a packaging business in 1970. In 1974, according to the company’s history of its founder, he created a clamshell container for fast-food sandwiches. The container had a visible function: hold something, protect it, make it convenient to handle. Much of today’s business answers similarly practical questions at a less visible scale.

Acquisitions changed the ingredients. Purchases of chemical businesses, including selected ICI operations in 1999, helped build the manufacturing portfolio. Huntsman went public in February 2005. Today, its customers buy materials for walls, refrigerators, aircraft, footwear and electronic equipment. The company generally supplies manufacturers upstream of the finished object. You encounter the result long before you encounter the name.

Flags outside Huntsman’s glass-fronted Advanced Technology Center in The Woodlands, Texas
A quiet address for complicated questions. Huntsman’s Advanced Technology Center in The Woodlands, Texas.

Three routes into the factory

Its three divisions tackle different versions of that assignment. Polyurethanes supplies MDI-based chemistry that can become rigid insulation, flexible cushioning or protective materials. A refrigerator manufacturer needs to slow heat transfer. A furniture maker needs comfort. An automotive team needs a material that fits a particular component and manufacturing method. The polymer family is versatile; the actual formulation still has a specific job.

Performance Products supplies amines and other chemical ingredients used in coatings, energy, construction and electronics. In May 2025, Huntsman announced expanded purification and packaging capability at Conroe, Texas, for its E-GRADE semiconductor business. Here the selling point includes what a material does not contain: unwanted trace metals. Advanced Materials concentrates on adhesives, composites and formulations for demanding engineering applications, including aerospace.

The customer numbers reveal the reach without requiring a famous consumer brand. Polyurethanes reports more than 3,000 customers across over 90 countries. Advanced Materials reports more than 2,000 across over 30 countries. These are divisional counts, potentially overlapping. The business model is straightforward: manufacture chemicals and formulated systems, sell them directly or through distribution, and help customers make them work.

That last part matters. Huntsman competes with large chemical suppliers including BASF, Covestro, Dow and Wanhua in polyurethanes. Its position rests partly on MDI expertise, formulation and technical support. A buyer choosing only on price may see little reason to pay for extra assistance. A buyer struggling with cure time, bonding or processing has a more complicated purchasing decision.

For an engineering buyer, the sensible starting point is a specification: the surfaces being joined, the temperatures a part must endure, the equipment available and the time allowed for curing. Comparing the price of two containers of chemicals without comparing those requirements can miss the expensive part of the decision. The choice becomes clearer when the buyer measures the finished part and the production line together.

SHOKLESS makes the distinction tangible. Launched for EV battery applications in 2024, the polyurethane systems include foams for cell fixation and potting, plus moldable encapsulants. Huntsman also offers simulation and modeling to help tune processing and material performance. These materials can help protect battery structures during impact or thermal events. Whether a particular formulation belongs in a particular pack remains an engineering question.

Red exterior of Huntsman’s China Advanced Technology Center in Shanghai
The chemistry travels. The questions stay local. The China Advanced Technology Center in Shanghai, part of Huntsman’s international development network.

The cycle gets a vote

Technical usefulness does not guarantee attractive economics. In the second quarter of 2025, Huntsman reported lower construction-related demand and less favorable polyurethane pricing. Management expanded restructuring and closed its maleic anhydride plant in Moers, Germany. The early pressure was in orders and prices. The response reached factories and jobs.

For 2025, revenue was $5.683 billion, down from $6.036 billion in 2024. Research and development expense was $120 million. Restructuring, impairment and plant-closing costs totaled $148 million; that accounting line is broader than cash spent closing plants. There is a real bill for maintaining expertise and a separate bill for retreating from capacity that no longer earns its keep.

“protecting the balance sheet remains a priority”Peter R. Huntsman · Q2 2025 earnings commentary
Annual revenue / USD billions
20246.036
20255.683

About 5.8% lower year over year.

Results subsequently improved on some measures. Second-quarter 2026 revenue reached $1.663 billion, versus $1.458 billion a year earlier. Huntsman still reported a $6 million net loss attributable to the company. Recovery and profitability remained separate questions.

The next ingredient is integration

The proposed Olin combination takes that problem upstream. Announced in June 2026, the all-stock deal would connect Olin’s feedstock and manufacturing capabilities with Huntsman’s downstream materials expertise. Huntsman shareholders would receive 0.5476 Olin shares per share. The companies identified more than $300 million in cost synergies and integration benefits within three years, plus additional raw-material benefits starting in 2031. These remain projections.

Shareholders approved the transaction in August. The US antitrust waiting period expired in September. As of October 22, closing was still expected in the first half of 2027, subject to remaining conditions. Huntsman frames the combination as support for its downstream strategy: more reliable supply and a better cost position behind the formulations.

Integration also changes the test of success. A combined company must turn purchasing plans and overlapping operations into actual savings while continuing to serve customers. The projected benefit belongs in a forecast until it appears in results. Bigger purchasing volumes alone cannot establish whether a particular acquisition has improved a manufacturer’s economics.

The practical lesson is to begin with a customer’s constraint. Ask which production step, weight requirement or thermal problem makes the product difficult to build. Then evaluate the chemistry and the process together. Copying that approach requires equipment compatibility, technical testing and enough economic benefit to justify adoption. Even then, a better resin cannot make customers build more houses. Huntsman’s next experiment concerns the economics around the molecule.