The AI that teaches a chip factory to see its own defects - before they cost a whole lot.
Here is a fact about making computer chips that does not make it into keynote speeches: a great deal of it involves a human being looking very hard at a picture of a wafer and deciding whether a tiny smudge is a problem. SixSense's entire pitch is that a computer should do the looking.
This is less glamorous than most AI stories and more useful than most of them, too. The chips that run everything are manufactured in fabs - fabrication plants - where the margin between a good wafer and scrap is measured in particles you cannot see. Every step of the process generates inspection images, and traditionally those images get triaged by trained engineers or by rigid, rules-based classifiers baked into the equipment. Both approaches share a weakness: they do not really learn.
SixSense, founded in Singapore in 2018 by Akanksha Jagwani and Avni Agarwal, builds software that does. It uses deep learning and computer vision to detect and classify defects automatically - what the industry calls AI-ADC, for automated defect classification - and then extends that into the decisions that actually cost money: which wafers are high-risk, what the root cause of a recurring defect is, and which lots to disposition how.
The clever part is not that SixSense trained a model. Everyone trains models. The clever part is who they let drive it. The platform is no-code, aimed squarely at the process engineer who knows the fab intimately and has never written a line of Python. That engineer can take the factory's own defect images, fine-tune a model, and deploy it in under two days - without a data-science team standing between them and the line.
If you have spent any time around enterprise AI, you know that the gap between "we have a model" and "the model is running in production and someone trusts it" is where most projects quietly die. SixSense's design choice is to collapse that gap. That is a product decision as much as a technical one, and it is arguably the reason customers like GlobalFoundries and JCET - not companies that buy hype - actually deploy it.
Every chip factory needs a brain. SixSense would like to be the part that sees.
The numbers the company cites are the kind that get a CFO's attention rather than a Twitter thread's: up to 30% faster production cycles, a 1-2% improvement in yield, and a roughly 90% reduction in manual inspection work. In semiconductors, a couple points of yield is not a rounding error - it is the difference between a profitable line and a marginal one, multiplied across enormous volume. That is the math SixSense is really selling, and it explains why "boring" AI in a fab can be worth more than a flashier model somewhere else.
To date the platform has analyzed more than 100 million chips. That is both a marketing statistic and, more interestingly, a training-data moat: the more defects it sees across more devices and more manufacturers, the better it gets at recognizing the next one - including recurrence patterns that span different products. Defect knowledge, in other words, compounds.
There is also a timing story. Geopolitics is busy redrawing the map of where chips get made, pushing new fab investment across Southeast Asia and back into the United States. New fabs need inspection intelligence on day one, and a software layer travels a lot more easily than a building full of metrology tools. SixSense, headquartered in Singapore with a foot in San Francisco, Bengaluru and Hsinchu, is positioned to follow the fabs wherever policy sends them.
None of this requires you to believe SixSense will win. The semiconductor toolchain is dominated by giants - KLA, Applied Materials, Onto Innovation - and incumbents rarely cede the fab floor gracefully. But the wedge is real: a nimble, no-code AI layer that engineers can actually operate, sold on yield economics that are easy to verify. That is a defensible place to stand.
Automated defect classification detects and sorts flaws on wafers and chips at line speed using deep learning and computer vision - the work humans do slowly, done continuously.
Highlights high-risk wafers by defect severity and yield impact, so engineers disposition lots on evidence instead of gut feel - catching the wafer that's about to cost a whole lot.
Detects defect recurrence patterns across devices and traces them to their source, turning a pile of images into a diagnosis and feeding real-time process control.
Process engineers fine-tune and deploy models on their own fab data in under two days - no code, no data-science bottleneck, no waiting on a separate team.
A mechanical engineer by training (IIT), she built automation for manufacturers including Hyundai Motors and GE, and led product at startups before founding SixSense. She knows the factory floor - and the software that runs it.
A computer engineer with a strong mathematics foundation, she built large-scale data analytics systems at Visa and worked at D.E. Shaw before turning that horsepower toward computer vision for chips.
Together they built a female-founded deep-tech company in one of the most male-dominated corners of technology - semiconductor manufacturing - and got tier-1 fabs to run their software. The company was incubated through Entrepreneur First, the talent-first startup builder.
Process engineers can fine-tune models using fab data, deploy them in under two days, and trust the results - without writing code.
— The SixSense pitch, in one sentence| Round | Amount | When | Lead / Investors |
|---|---|---|---|
| Series A | $8.5M | Jul 2025 | Peak XV's Surge (lead), Alpha Intelligence Capital, FEBE |
| Early rounds | ~$3.7M | 2019–2022 approx | Entrepreneur First, Surge, Tin Men Capital |
| Total to date | ~$12M | — | — |
Early-round breakdown is approximate; total funding figure per company and press reports.
Akanksha Jagwani and Avni Agarwal start SixSense to bring AI to semiconductor defect inspection, incubated via Entrepreneur First.
Early funding from Entrepreneur First, Surge and Tin Men Capital; pilots AI-ADC with manufacturers.
Rolls out a workflow letting process engineers train and deploy models on their own fab data in under two days.
Raises Series A led by Peak XV's Surge, crosses 100M+ chips analyzed, and sets sights on US expansion.
Partners with Tong Hsing Electronic to deploy AI defect classification in advanced packaging.