He soaks dirty ore in a blue liquid, runs electricity through it, and clean copper falls out. The smelter never gets the memo.
Randy Allen. Spent years telling founders how to do it. Then walked over and did it himself.
Most people who study a problem for a living never have to solve it. Ranulfo Allen - everyone calls him Randy - studied the copper problem from the comfortable side of the table. He sat in venture meetings. He mentored founders. He wrote analyst reports about chemicals and materials. And then, in early 2025, he picked up the CEO title at Still Bright and made the problem his own.
Still Bright is a New Jersey deep-tech company with an unfashionable obsession: copper. Not the shiny finished wire, but the maddening chemistry of getting copper out of the ground without setting half of it on fire. The conventional way to refine copper concentrate is to smelt it - heat rock past 1,200 degrees and burn off the sulfur. It works. It also costs a fortune, vents pollution, and only the biggest mines can afford the equipment.
Allen's company does something quieter. It soaks copper-bearing ore in a vanadium-based solution that draws the metal out at room temperature and room pressure. When the vanadium is spent, electricity regenerates it. The whole cycle runs in minutes to an hour. No furnace. No towering smokestack. The reactor is small enough to drop next to an existing mine - or, more provocatively, next to a mine's waste pile.
That last part is the heart of the pitch. The easy copper is already gone. The world keeps drawing up plans for dozens of new mines that nobody quite believes will get built. Allen's bet is that the next great copper deposit isn't a mountain to be blasted open. It's the tailings and low-grade scraps the industry already dug up and threw away.
"Any copper that was lost as waste, we can actually process that and get the copper back," Allen says. It is a simple sentence with an enormous footnote. If it holds at scale, it rewires the economics of an industry that has run on heat and brute force since the Bronze Age.
The early numbers are deliberately humble. The pilot unit makes about two tons of copper a year - a rounding error in a global market measured in millions of tons. But Allen is not selling tonnage today. He is selling a cost curve. Still Bright says its equipment runs 70 to 90 percent cheaper than a traditional pyrometallurgical plant, and the plan moves from pilot to a demonstration unit around 2027-2028, then to commercial plants producing roughly 10,000 tons a year.
We see ourselves as having a path to be among the cheapest copper producers.- Ranulfo Allen, to TechCrunch, 2025
The technology was, in Allen's own word, "happenstance." CTO Jon Vardner was juggling two projects - one on vanadium flow batteries, one on using vanadium to pull copper out of ore. The second one quietly became a company.
Copper-bearing ore - or mine waste - goes into a vanadium-based solution that draws the metal out. Room temperature. Room pressure.
→The copper separates from the rock in minutes, not the days-and-degrees a smelter demands.
→When the vanadium is spent, electricity recharges it - a closed loop, like draining and refilling a battery.
→Refined copper out, no sulfur dioxide up the stack. The kit is small enough to sit beside an existing mine.
Allen isn't promising a miracle metal. He's promising the same copper, made for less. Relative equipment cost, traditional smelting vs. Still Bright's electrochemical route (illustrative).
Figures per Still Bright / TechCrunch reporting, 2025
Graduates with a BS in chemical engineering.
Studies carbon nanotube and conductive polymer composites under Zhenan Bao and Gerald Fuller.
Postdoc work in flexible and wearable electronics, health monitoring, and 3D printing.
Co-founds and serves as CTO of an IoT sensor-manufacturing startup. Decisions made, he later admits, "off of hunches."
Research analyst covering chemicals, materials, and food science.
Moves to the investor's chair, including a role at Pillar VC backing scientific founders.
Becomes the program's first Boston Executive-in-Residence, mentoring dozens of first-time science founders.
Joins as a Company Building Partner, helping deep-tech startups find their market.
Takes the CEO seat. Runs his own advice on himself. Closes an $18.7M seed.
For most of the last decade, Allen was professionally good at one thing: helping other people start companies wisely. At Activate, his job description was practically the opposite of recklessness. "In my startup, we made these decisions off of hunches," he once said, "and now I want to help others gather accessible information before diving in headfirst." He had felt the cost of guessing at Pascalor, and he wanted founders to guess less.
So there's an irony worth savoring. The man whose entire pitch was "don't dive in headfirst" eventually dove in headfirst. He took the CEO job at a chemistry company whose breakthrough arrived by accident, in a market that humbles newcomers, against an incumbent process thousands of years old.
What makes that less reckless than it sounds is the homework. Allen has spent years diligencing exactly this kind of bet from the outside. He knows what kills hard-tech companies, because he was paid to spot it. When he says "now is a great time to be a science entrepreneur," it isn't a founder's bravado. It's an analyst's read - longer investor timelines, real climate urgency, money that finally has patience for atoms instead of just apps.
Allen likes to reframe the copper shortage as a logistics and chemistry problem rather than a geology one. The metal exists. The energy transition - every EV, every grid upgrade, every data center - runs on it. The trouble is that the cheap-to-reach copper is mostly mined, and the replacements are expensive, slow, and politically fraught.
"The fact that we've already mined the easily mineable stuff," he says, "and the fact that we need many more mines to come into production every year - we're talking like 60-plus mines - it seems like an impossibility." His answer isn't to find new mountains. It's to wring more copper out of the rock the industry already moved, and to do it with hardware small enough and cheap enough to bolt onto operations that already exist.
There's a reason a copper startup ends up in Newark instead of next to a Chilean open pit. Allen and his backers are playing two games at once. One is chemistry - make copper cheaper and cleaner. The other is geography - make it closer to home. The keyword list around Still Bright reads like a policy memo: domestic copper production, supply chain resilience, copper supply security, resource unlocking. That isn't accidental. It's the thesis.
The energy transition has a quiet dependency problem. The grids, motors, and batteries everyone is counting on all need copper, and the supply chain that delivers it is concentrated in a handful of countries and a handful of enormous smelters. Allen's hardware is small, modular, and cheap enough that it doesn't need to live where the mega-mines live. In principle, it can sit beside a modest deposit, a recycling stream, or a tailings pond almost anywhere - including the United States.
That reframing is the part investors seem to have bought. Breakthrough Energy Ventures and Material Impact don't write seed checks for incremental efficiency. They write them for things that could bend a curve. Fortescue, a mining giant, joining the round is its own signal: the incumbents would rather have a seat next to this idea than across from it.
Hard-tech founders fail on timing as often as on technology. Allen knows this better than most, because diagnosing exactly that failure was his old day job. His read on the moment is unsentimental: investors are finally comfortable with longer horizons, the public understands the climate stakes, and the money is willing to wait for atoms to behave. A company that needs five years to prove itself is no longer automatically uninvestable.
So the plan is paced, not rushed. Two tons today. A demonstration unit producing 500 tons around 2027-2028. Commercial plants at 10,000 tons after that. Each step is a proof point, not a promise. For a man who spent years warning founders against diving in headfirst, it is a strikingly disciplined way to dive in - which may be the whole point. He isn't betting that copper is easy. He's betting that he has watched enough people get it wrong to finally get it right.
"Any copper that was lost as waste, we can actually process that and get the copper back."
"The processing is on the order of minutes, up to an hour. That allows us to keep everything really small."
"We need many more mines to come into production every year - we're talking like 60-plus mines - it seems like an impossibility."
"In my startup, we made these decisions off of hunches and now I want to help others gather accessible information."
"We see ourselves as having a path to be among the cheapest copper producers."
"Now is a great time to be a science entrepreneur."
Three of the most demanding campuses in America - Princeton, Stanford, Dartmouth - and he still calls some of his best early calls "hunches."
Off the clock: snowboarding, smart podcasts, and reality television. The last one he admits to without flinching.
Still Bright's entire approach grew out of a vanadium flow-battery side project that wandered into copper by accident.
His most radical claim flips mining on its head: the most valuable copper "deposit" might be the waste pile next to a mine.
Reporting drawn from public sources: TechCrunch, Still Bright, Activate, Material Impact, TheOrg, Stanford Chemical Engineering.